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Advantages and Features of 30L - 300L Small Mixing Machine for Liquid Daily Chemical Production Tracking filling machines come with a multitude of advantages, especially when dealing with popular liquid products in high…
Technical Photography In Preparation
Factory machinery photography for this configuration is being scheduled. Comprehensive mechanical specifications and engineering parameters are detailed below.
Advantages and Features of 30L - 300L Small Mixing Machine for Liquid Daily Chemical Production
Tracking filling machines come with a multitude of advantages, especially when dealing with popular liquid products in high - demand markets:
High - Precision Filling
For products like liquid soaps, shampoos, body washes, and detergents, tracking filling machines utilize advanced metering systems and control technologies. This enables them to achieve a filling accuracy of ±1%. Whether it's a small - capacity travel - sized bottle or a large - volume household pack, the precise filling ensures consistent product quantity in each container. This not only meets consumer expectations but also reduces product waste and cost - effective production.
High - Speed Production
In the production of liquid consumer goods, time is of the essence. Tracking filling machines can operate at high speeds, with some models capable of filling dozens or even hundreds of bottles per minute. For example, in a shampoo production line, such machines can fill thousands of bottles per hour. This high - speed production capacity helps manufacturers meet the large - scale market demands for these frequently - used liquid products.
Versatile Adaptability
These machines are designed to be highly versatile. They can easily adapt to different bottle shapes, including round, square, and irregularly - shaped bottles, which are commonly used for liquid soaps, body washes, and some unique - designed detergent bottles. Additionally, they can handle various bottle sizes and different filling volumes. By simply adjusting the machine's parameters and making some mechanical adjustments, the tracking filling machine can switch between different product specifications, making it suitable for a wide range of liquid product production.
Stable Operation
The mechanical structure of tracking filling machines is well - designed, and they are made of high - quality components through advanced manufacturing processes. This results in stable and reliable operation with a low failure rate. In the continuous production of shampoos, body washes, and detergents, the automated control system can continuously monitor and adjust the filling process, ensuring that the production line runs smoothly without interruption. This stability reduces the risk of production stoppages and losses caused by equipment failures.
Hygienic Design
Considering the nature of liquid products like liquid soaps, shampoos, and body washes that come into direct contact with the human body, and detergents that are used in cleaning food - related utensils in some cases, hygiene is crucial. The parts of the tracking filling machine that come into contact with the product are made of food - grade stainless steel or other hygienic - standard materials. Their smooth surface is easy to clean and disinfect, meeting the strict hygiene requirements of the food, pharmaceutical, and personal care product industries.
Automated Process
From bottle feeding, positioning, filling, to capping, the entire process of tracking filling machines is highly automated. In the production of liquid soaps, for instance, the automated system can handle all these operations without significant human intervention. This not only improves production efficiency but also minimizes errors and contamination risks associated with manual operation. Moreover, it reduces labor intensity for workers, creating a more efficient and safer working environment.
Source-verified operational parameters and mechanical specifications for this equipment configuration.
| Parameter | Specification Value |
|---|---|
| Filling Nozzle | 2 Nozzles | 4 Nozzles |
| Filling Type | Tracking type, the filling nozzle moves along with the bottle during the filling process |
| Filling Volume | 5-150ml / 10-250ml / 30-500ml / 50-1000ml / 250-2500ml / 300-3000ml / 500-5000ml |
| Filling Speed (Water test. Actual output is related to material volume and viscosity) | 40-50bottles/min | 50-80bottles/min |
| Material | All product contact part are made of stainless steel 316L/304 |
| Filling Accuracy | ±1% |
| Main Parts | Siemens PLC, Panasonic Servo Motor, Schneider Electronic, Festo/AirTAC pneumatic component, etc. |
| Remark | The filling volume and speed are customized according to client's product and requirement, contact us to send your requirement :) |
Detailed inspection of verified station components, drives, and sanitation assemblies.
1. Advanced Tracking Filling Mechanism：Our filling machine is equipped with tracking filling heads that synchronize with the movement of bottles. This innovative approach significantly enhances production efficiency in contrast to traditional methods where bottles need to be halted for filling. By enabling continuous bottle movement during the filling process, it minimizes production downtime and maximizes throughput.
2. Customizable Configuration：The number of filling heads can be tailored to meet specific customer production requirements. Whether for small - scale or large - scale production, this flexibility ensures optimal productivity. Additionally, the filling process offers remarkable accuracy, with an error margin of only 0.5%.
3. User - friendly Operation：Each filling head is equipped with touch - screen controls. This intuitive interface allows operators to easily adjust and monitor filling parameters, ensuring seamless operation and consistent filling quality.
1. Premium Material Selection：Our filling machines feature two types of material pipes. For applications involving food - contact materials, we utilize high - grade PVC pipes. These pipes meet the most stringent safety standards, ensuring that food products remain uncontaminated throughout the filling process. For general - purpose applications, we deploy PUC pipes. Both materials offer a suite of benefits including safety, non - toxicity, corrosion resistance, and heat resistance.
2. Customized Material Options：Understanding that different customers have diverse requirements, we offer the flexibility to choose from various materials. Whether you require a specific type of pipe for a particular production process or need to adhere to industry - specific regulations, we can accommodate your needs.
1. Superior Hardware Integration：Our filling machinery incorporates an imported Siemens touch screen. Recognized globally for its cutting - edge technology and unwavering reliability, this touch screen serves as the nerve center for seamless machine operation.
2. Outstanding Responsiveness and Precision：Characterized by its highly responsive interface, the touch screen ensures immediate interaction. This reduces the probability of input errors, contributing to smooth and efficient operation.
3. Intuitive Parameter Management：All machine - related parameters can be easily adjusted via the touch screen. The system comes with a built - in memory function, allowing it to store and recall customized parameter settings. This not only simplifies the operation process but also maximizes production flexibility, meeting diverse production demands.
Configure this unit to your formula volume, container type & speed requirements.
Connect with Dalipco machinery specialists to review changeover parts, line integration, throughput validation, or request formal quotation terms.