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Advantages and Features of 30L - 300L Small Mixing Machine for Liquid Daily Chemical Production Servo Motor Automatic Bottle Dosing Filling Machine Supplier Lotion Shower Gel Cosmetic Cream Piston Filler Manufacturers…
Advantages and Features of 30L - 300L Small Mixing Machine for Liquid Daily Chemical Production
Servo Motor Automatic Bottle Dosing Filling Machine Supplier Lotion Shower Gel Cosmetic Cream Piston Filler Manufacturers has the following advantages:
High-precision Filling
smooth texture and long - term stability is essential. It ensures consistent product quality batch after batch.
Flexible Adjustment
Hygiene and Safety
Efficient Production
Collaborative Operation with the Production Line: The servo motor-controlled submerging filling system of the fully automatic linear filling machine can be seamlessly docked and operate in coordination with other production equipment. Through the linkage control with the conveyor line, capping machine and other equipment, the automated operation of the entire filling production line is realized, reducing manual intervention and improving the production efficiency and the stability of product quality.
The servo motor can precisely control the submerging depth and position of the filling head, ensuring that each container can be filled at an accurate position, avoiding problems such as material overflow or insufficient filling caused by inaccurate filling positions.
Through the precise control of the servo motor, high-precision control of the filling volume can be achieved. The servo motor can accurately control the filling time and flow rate, ensuring that the amount of material filled each time is consistent with extremely small errors, meeting the high-precision filling requirements of various different products.
By simply entering the corresponding parameters in the control system, it is possible to easily adjust parameters such as the submerging depth of the filling head, filling speed, and filling volume to adapt to the filling requirements of different specifications, different shapes of containers, and different materials. There is no need for complex mechanical adjustment devices, which greatly improves the flexibility and efficiency of production.
When changing the product model or specification, the submerging filling system controlled by the servo motor can respond quickly and adjust to the new filling parameters rapidly, reducing the equipment adjustment time and downtime, and improving the overall efficiency of the production line, which is convenient for enterprises to carry out multi-variety and small-batch production.
The submerging filling method can insert the filling head deep into the container, avoiding the contact between the material and the external environment during the filling process, and reducing the possibility of material contamination. At the same time, the precision of the servo motor control ensures the stability of the filling process, avoiding the splashing and leakage of materials, maintaining the cleanliness and hygiene of the working environment, and meeting the strict requirements for production hygiene in industries such as food and medicine.
The structure of the linear filling machine is relatively simple. The servo motor-controlled submerging filling system reduces complex mechanical transmission components, reducing the difficulty of cleaning and maintenance. The filling head can be easily disassembled and cleaned, reducing sanitary dead corners, which is beneficial to maintaining the cleanliness and hygiene of the equipment and extending the service life of the equipment.
The servo motor has the characteristics of fast response and high rotational speed, which can realize the rapid submerging and rising of the filling head, improving the filling efficiency. At the same time, the stability of the servo motor ensures the continuity and consistency of the filling process, reducing production interruptions caused by equipment failures or unstable operation, and improving the overall production efficiency of the production line.
Source-verified operational parameters and mechanical specifications for this equipment configuration.
| Parameter | Specification Value |
|---|---|
| Filling Nozzle | 1 Nozzle | 2 Nozzle | 4 Nozzles | 6 Nozzles | 8 Nozzles | 10 Nozzles | 12 Nozzles |
| Filling Volume | 5-150ml / 10-250ml / 30-500ml / 50-1000ml / 250-2500ml / 300-3000ml / 500-5000ml |
| Filling Speed (Water test. Actual output is related to material volume and viscosity) | 10-25bottles/min | 15-30bottles/min | 25-35bottles/min | 35-45bottles/min | 50-60bottles/min | 60-70bottles/min | 70-80bottles/min |
| Material | All product contact part are made of stainless steel 316L/304 |
| Filling Accuracy | ±1% |
| Main Parts | Siemens PLC, Panasonic Servo Motor, Schneider Electronic, Festo/AirTAC pneumatic component, etc. |
| Remark | The filling volume and speed are customized according to client's product and requirement, contact us to send your requirement :) |
Detailed inspection of verified station components, drives, and sanitation assemblies.
1. High - efficiency Anti - drip Design：The equipment is equipped with piston - type filling heads, all of which feature a meticulously designed anti - drip structure. These heads can not only fill eight products simultaneously but, through a unique staggered layout, can also fill sixteen products at once, significantly enhancing production efficiency.
2. Bubble - reducing Filling Process：During the filling process, the filling heads automatically penetrate into the bottles. This design effectively minimizes bubble formation, ensuring filling accuracy and product quality.
3. Independent Control Function：Each filling nozzle can be controlled independently. This greatly enhances the flexibility of the equipment in the face of diverse production requirements. It enables both uniform filling specifications and personalized filling operations tailored to the characteristics of different products.
1. Precision Pneumatic Valve System：The machine is outfitted with imported, top - tier pneumatic valves. Leveraging the force of compressed air, these valves open and close with exceptional precision, ensuring accurate liquid quantification during the filling process. This design allows for highly consistent filling volumes, meeting the strictest production standards.
2. Reliable Air Cylinder Configuration：A large - sized air cylinder serves as the backbone of the machine’s operation. It guarantees stable and rapid performance, enabling the equipment to handle liquids of varying viscosities with ease. Whether dealing with low - viscosity fluids like water or high - viscosity substances such as honey, the machine maintains consistent filling efficiency and quality.
1. Sophisticated Imported Sensor Setup：The filling machine incorporates the imported Leuze sensor. Despite its compact dimensions, this sensor is technologically advanced, packing multiple functions. It continuously monitors the bottle - packing process in real time. By promptly detecting any issues, such as incorrect bottle placement or inconsistent flow, it effectively improves production efficiency.
2. Cost - Saving and Quality - Enhancing Mechanism：The sensor’s real - time monitoring capabilities significantly contribute to maintaining high - quality output. This not only reduces the number of defective products but also minimizes operational costs, making it a cost - effective solution for long - term production needs.
Configure this unit to your formula volume, container type & speed requirements.
Connect with Dalipco machinery specialists to review changeover parts, line integration, throughput validation, or request formal quotation terms.