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The following are the advantages of the fully automatic filling and capping integrated machine: ● High Automation It integrates the filling and capping processes, realizing fully automatic operation.
Technical Photography In Preparation
Factory machinery photography for this configuration is being scheduled. Comprehensive mechanical specifications and engineering parameters are detailed below.
The following are the advantages of the fully automatic filling and capping integrated machine:
High Automation
It integrates the filling and capping processes, realizing fully automatic operation. It can complete a series of actions such as bottle feeding, filling, and capping with high efficiency, reducing the need for manual intervention and improving production efficiency.
Accurate Filling
It is equipped with advanced filling technology and control systems, which can accurately control the filling volume. It ensures high filling accuracy and consistency, effectively reducing errors and waste caused by manual filling.
Reliable Capping
The capping mechanism of the integrated machine has a reliable design and stable performance. It can ensure that the caps are tightly and evenly screwed onto the bottles, preventing problems such as cap loosening and leakage, and improving the packaging quality.
Sanitary and Clean
The machine is made of high - quality stainless steel and food - grade materials, which meet the requirements of food safety and hygiene. The surface of the machine is smooth and easy to clean, reducing the risk of product contamination.
High - Speed Production
The fully automatic filling and capping integrated machine has a high - speed production capacity, which can meet the needs of large - scale production. It can significantly increase production output and shorten the production cycle, bringing higher economic benefits to enterprises.
Easy to Operate and Maintain
The machine is equipped with a user - friendly touch - screen control panel, which is easy to operate and understand. In addition, its structure is simple and reasonable, which is convenient for maintenance and repair, reducing downtime and maintenance costs.
Source-verified operational parameters and mechanical specifications for this equipment configuration.
| Parameter | Specification Value |
|---|---|
| Filling Nozzle | 1 Nozzles | 2 Nozzles |
| Filling Volume | 5ml-100ml/50-500ml, customizable |
| Filling Speed (Water test. Actual output is related to material volume and viscosity) | 30-40bottles/min | 40-60bottles/min |
| Material | All product contact part are made of stainless steel 316L/304 |
| Filling Accuracy | ±1% |
| Main Parts | Siemens PLC, Panasonic Servo Motor, Schneider Electronic, Festo/AirTAC pneumatic component, etc. |
| Remark | The filling volume and speed are customized according to client's product and requirement, contact us to send your requirement :) |
Detailed inspection of verified station components, drives, and sanitation assemblies.
1. Anti - Drip Double Magnetic Pump：Our machine’s magnetic pump heads have an anti - drip design. They prevent leakage and fill much faster than traditional nozzles, boosting productivity.
2. Customizable Setup：You can adjust the number of filling heads to fit small - or large - scale production.
3. Bubble Reduction：The filling heads are designed to minimize bubbles, ensuring product quality, especially for air - sensitive items.
4. Independent Nozzle Control：Each nozzle can be controlled separately. This helps customize filling for different products and bottle sizes.
1. Dual - Pneumatic Capping Gripper System：The machine is outfitted with a pneumatic capping gripper mechanism. Driven by servo motors, this system excels at screwing on bottle caps. During the capping process, it firmly stabilizes the caps, ensuring highly efficient operation.
2. Customizable Capping Parameters：The capping parameters can be precisely adjusted according to the unique characteristics of different bottle caps. This not only guarantees proper capping but also effectively prevents any damage to the caps, maintaining both the integrity of the packaging and product quality.
1. Cap or Dropper Feeding Head Design：The cap feeding mechanism is equipped with sleeve heads. This design allows for the complete suction of bottle caps into the sleeves. As a result, caps remain highly stable and are less likely to fall off prior to being positioned onto bottle mouths.
2. Enhanced Adaptability：This system is particularly well - suited for small - sized bottle caps and inner bottle plugs. It ensures a seamless and reliable cap - placement process, contributing to improved production efficiency and reduced product wastage.
Configure this unit to your formula volume, container type & speed requirements.
Connect with Dalipco machinery specialists to review changeover parts, line integration, throughput validation, or request formal quotation terms.