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Our Large-Volume Automated Mixer for Soap, Dishwashing Liquid, and Lotion is a high-performance equipment compliant with CE and GMP standards, specifically designed for high-throughput production of viscous liquids and suspensions.
Technical Photography In Preparation
Factory machinery photography for this configuration is being scheduled. Comprehensive mechanical specifications and engineering parameters are detailed below.
Product Overview Our Large-Volume Automated Mixer for Soap, Dishwashing Liquid, and Lotion is a high-performance equipment compliant with CE and GMP standards, specifically designed for high-throughput production of viscous liquids and suspensions. Capable of handling batch sizes ranging from 500 to 6,000 liters, this mixer integrates dead-angle-free mixing paddles, a heating system, and a high-shear homogenizer (with a rotational speed of 0–2960 RPM). It offers two control options—PLC control or push-button control—ensuring easy and intelligent operation.The tank is made of 316L stainless steel with a surface roughness of Ra ≤ 0.4 μm, meeting strict Good Manufacturing Practice (GMP) standards and resisting corrosion from specific acidic or alkaline formulations. Additionally, the equipment supports a multi-tank parallel configuration, which is tailored for large-scale production workshops. This configuration not only meets high-throughput requirements but also enables rapid adaptation to multi-variety production needs and covers full-process processing scenarios.
Product Specifications
Parameter Value Batch Capacity 500–6,000 liters Mixing Speed 0-63RPM(adjustable) Homogenizing Speed 0–2960 RPM (adjustable) Temperature Control 0-100℃/0-200℃ for electric heating, 0-120℃ for steam heatin Power Supply 220V/380/480V (All the 3-phase voltage van be customized as you need) Features 1. High-Shear Homogenization The High-shear homogenization is a process technology that refines and achieves uniform mixing of materials (especially liquid/semi-liquid mixtures) through mechanical shear, impact, cavitation, and other effects between a high-speed rotating rotor and stator. It can extremely refine materials to improve product quality, enhance stability, and enable efficient mixing, significantly shortening the production cycle. Only a few minutes of homogenization can achieve the desired state, making it particularly suitable for high-viscosity and high-standard daily chemical products.
2. Advanced Process Automation The PLC control system enables real-time monitoring and automatic adjustment of multiple parameters. It simultaneously collects real-time data on the mixing tank's temperature, rotational speed, mixing time, and other parameters. Additionally, it can be equipped with remote control functionality—simply connect a network cable to the desired workshop or room to operate, making it highly intelligent and convenient. Formulations can be set and stored via the PLC system, which helps shorten changeover time and increase production speed.
3. Energy-Efficient & Safe Operation The Motors that adopt advanced design and manufacturing technologies—featuring high efficiency, low energy consumption, and compliance with European Efficiency Class I—can achieve precise speed and torque control when used in conjunction with frequency converters, ensuring uniform mixing and accurate metering. Constructed with high-quality materials and precision craftsmanship, these motors boast high mechanical strength, secure component connections, and a high insulation class. They utilize an F-class insulation structure, which is tested and rated to meet B-class insulation standards, significantly extending their service life.
Source-verified operational parameters and mechanical specifications for this equipment configuration.
| Parameter | Specification Value |
|---|---|
| Batch Capacity | 500–6,000 liters |
| Mixing Speed | 0-63RPM(adjustable) |
| Homogenizing Speed | 0–2960 RPM (adjustable) |
| Temperature Control | 0-100℃/0-200℃ for electric heating, 0-120℃ for steam heatin |
| Power Supply | 220V/380/480V (All the 3-phase voltage van be customized as you need) |
Detailed inspection of verified station components, drives, and sanitation assemblies.
The commonly used combined mixing pots in daily chemical factories can be controlled by a Programmable Logic Controller (PLC). All functions can be realized through a touch screen, making the operation extremely intelligent. These combined mixing pots are designed to meet the diverse production needs of the daily chemical industry. With the PLC control system, precise and stable operation can be ensured, while the touch screen provides an intuitive and user-friendly interface, allowing operators to easily adjust parameters, start and stop the equipment, and monitor the mixing process in real time. This intelligent control system not only improves production efficiency but also enhances the quality and consistency of daily chemical products.
The mixing groups assembly is meticulously equipped with a high - quality stainless - steel piping system, which is seamlessly paired with a state - of - the - art pneumatic valve combination. This advanced setup is designed to achieve full - fledged automated control over the operation of all switches. By doing so, it not only significantly enhances the overall operational efficiency but also effectively minimizes the likelihood of human - induced errors, providing a more reliable and productive solution for cosmetic, liquid daily chemical, pharmaceutical, food making industrial applications.
Exceptional Anti - slip: Special - treated stainless steel copes with slippery spills, reducing safety risks.
Efficient Cleaning: Stainless steel resists stains. Water and common cleaners quickly remove residues, meeting hygiene, boosting equipment turnover.
Robust Corrosion - Resistant: Withstands chemical corrosion in liquid chemical or cosmetic production, maintains stability.
Tailored Sizing: Custom - sized per mixer model and layout, maximizes space, fits factory needs.
Convenient Maintenance: Easy - clean, modular design eases part removal and replacement, reducing maintenance hassle and cost.
Explicit processing and packaging applications supported by this machinery model.
Soap Manufacturing: Produces liquid hand soap, bar soap bases, and antibacterial formulations with consistent lather and moisturizer distribution.
Detergents: Mixes dishwashing liquids, laundry detergents, and multi-surface cleaners requiring stable suspension of enzymes and fragrances.
Personal Care: Creates lotions, creams, and hair styling gels with uniform texture and active ingredient dispersion.
Pharmaceuticals: Blends topical ointments, dermatological creams, and sterile emulsions under controlled GMP conditions.
Source-derived technical questions and operational clarifications for this machine.
It processes fluids from 1,000–100,000 cP, including high-viscosity products like hair styling gels (80,000–100,000cP) and low-viscosity dishwashing liquids (1,000–5,000 cP).
We offer both one-way stirring and two-way stirring options for your selection. For mixing tanks with a capacity of over 500 liters, they are equipped with two fixed impellers, which can break up vortices. When operating at high rotational speeds, this configuration facilitates more uniform mixing.
Yes. You can set your desired temperature on the control panel, and the machine will automatically stop heating once it reaches the preset temperature.
Both the rotor and stator are made of solid steel, so they are not prone to damage. Only spare mechanical seals are needed.
Configure this unit to your formula volume, container type & speed requirements.
Connect with Dalipco machinery specialists to review changeover parts, line integration, throughput validation, or request formal quotation terms.