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Our Aluminum Tube Filler-Sealer for Pharma & Cosmetics is a CE precision packaging solution engineered for creams, gels, and ointments.
Product Overview Our Aluminum Tube Filler-Sealer for Pharma & Cosmetics is a CE precision packaging solution engineered for creams, gels, and ointments. It combines a piston filler with mechanical crimping technology, featuring ultra-high filling precision, strong adaptability, and a drip-proof design for aluminum tubes, ensuring product integrity from factory to consumer. The 316L stainless steel contact parts (Ra≤0.8μm) meet strict GMP standards, while the PLC- controlled HMI enables multi-format changeovers in <10 minutes, maximizing production flexibility for small-batch to medium-volume runs.
Product Specifications
Parameter Value Material 316L stainless steel (FDA-approved for direct product contact) Tube Size 70–210 mm length, 10–40 mm diameter Filling Accuracy ±1% Sealing Technology Mechanical crimping technology Production Speed 30–50, 30-80 tubes per minute Features 1. Servo-Driven Precision
The closed-loop servo system utilizes load cells and encoders to ensure 0.01 mL repeatability for viscous products like toothpaste, hemorrhoid ointments, and lip balms. This precision reduces overfilling waste to <0.5%, translating to annual material savings of $5,000+ for facilities producing 10,000 tubes daily.
2. Mechanical Crimping Technology
Mechanical folding precisely controls the pressure, angle, and depth of folding through automated equipment, enabling the formation of a tight multi-layer folded structure at the aluminum tube mouth (or tail). This structure can effectively isolate air, moisture, microorganisms, and external contaminants. Its key advantage lies in standardized production, which ensures batch consistency and achieves a high degree of uniformity in the folding effect of aluminum tubes both within the same batch and across different batches.
3. Smart Changeover System
The tool-free quick-release mechanism allows operators to switch between tube sizes (10 mm to 150 mm length) in <8 minutes, supported by visual alignment guides and digital parameter presets. The system’s recipe memory stores 100+ tube dimensions and filling parameters, enabling one-touch recall for frequently produced SKUs.
Source-verified operational parameters and mechanical specifications for this equipment configuration.
| Parameter | Specification Value |
|---|---|
| Material | 316L stainless steel (FDA-approved for direct product contact) |
| Tube Size | 70–210 mm length, 10–40 mm diameter |
| Filling Accuracy | ±1% |
| Sealing Technology | Mechanical crimping technology |
| Production Speed | 30–50, 30-80 tubes per minute |
| Sealing Type | Inner Heating Outer Cooling | Double Fold/Triple Fold/Saddle-shaped Fold |
| Suitable Tubes | Plastic or Laminated Tubes | Aluminum Tubes |
| Filling Volume | 5-250ml, customizable |
| Filling Speed | 30-40tubes/min | 30-70tubes/min | 30-50tubes/min | 30-80tubes/min |
| Filling Accuracy | ±1% |
| Tube Diameter | 10-50mm | 10-40mm |
| Tube Height | 60-210mm | 70-210mm |
| Hopper Capacity | 40L |
| Working Air Pressure | 0.5-0.7Mpa |
| Power Supply | 220V/380V/440V/480V, optional |
| Dimension(L*W*H) | 1900*850*1900mm | 2050*1140*2180mm | 1900*850*1900mm | 2390*1180*2140mm |
| Net Weight | 850kgs | 1500kgs | 850kgs | 1500kgs |
Detailed inspection of verified station components, drives, and sanitation assemblies.
Sealing Type Inner Heating Outer Cooling Double Fold/Triple Fold/Saddle-shaped Fold Suitable Tubes Plastic or Laminated Tubes Aluminum Tubes Filling Volume 5-250ml, customizable Filling Speed 30-40tubes/min 30-70tubes/min 30-50tubes/min 30-80tubes/min Filling Accuracy ±1% Tube Diameter 10-50mm 10-40mm Tube Height 60-210mm 70-210mm Hopper Capacity 40L Working Air Pressure 0.5-0.7Mpa Power Supply 220V/380V/440V/480V, optional Dimension(L*W*H) 1900*850*1900mm 2050*1140*2180mm 1900*850*1900mm 2390*1180*2140mm Net Weight 850kgs 1500kgs 850kgs 1500kgs
Explicit processing and packaging applications supported by this machinery model.
Pharmaceuticals: Fills antibiotic ointments, corticosteroid creams, and dental gels with sterile precision.
Cosmetics: Processes lip balms, concealers, and foundation sticks with airless packaging to prevent oxidation.
Personal Care: Handles sunscreen tubes, hand sanitizers, and hair styling gels requiring leak-proof seals.
Food Industry: Packages gourmet sauces, nut butters, and dietary supplements in aluminum tubes for extended freshness.
Source-derived technical questions and operational clarifications for this machine.
The filler-sealer processes tubes as small as 70 mm in length and 10 mm in diameter, ideal for sample sachets, travel-sized products, and single-use pharmaceutical applications like eye ointments.
Aluminum tubes are made of over 99.5% pure aluminum and rely on mechanical crimping for tail sealing. Aluminum-plastic composite tubes are multi-layer composite materials, and their tail sealing relies on "hot-press melting" or "high-frequency induction heating" technologies to achieve the bonding of the plastic layers.
It is compatible with multiple specifications of aluminum tubes. We will customize aluminum tube molds of different diameters for you; if the diameter difference between several types of aluminum tubes is too large, we will customize a suitable material cylinder for you.
Yes. The filler-sealer supports Modbus TCP/IP and OPC UA communication protocols, enabling seamless integration with upstream mixers, metal detectors, and downstream labeling systems. It also features a reject conveyor for automatically diverting non-conforming tubes.
Configure this unit to your formula volume, container type & speed requirements.
Connect with Dalipco machinery specialists to review changeover parts, line integration, throughput validation, or request formal quotation terms.