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A. Good Emulsifying Effect ● High Shear Force: The homogenizing head can rotate at several thousand revolutions per minute, generating a powerful shear force.
The homogenizing head can rotate at several thousand revolutions per minute, generating a powerful shear force. The material can achieve the desired emulsifying effect in a short time, with particle size reaching the micron level or even smaller. This ensures that the cream is delicate and uniform.
The emulsifying operation is carried out in a vacuum, effectively preventing air from mixing with the material. This prevents the cream from developing bubbles and oxidizing and spoiling, ensuring the stability and shelf life of the product.
In addition to the emulsifying function, it can also perform stirring, mixing, dispersion, dissolution, and other operations. It meets the various process requirements in the preparation of creams in cosmetics, food, and pharmaceuticals.
Equipped with heating or cooling systems, the temperature during the emulsifying process can be precisely controlled. This is particularly important for the preparation of creams in cosmetics, food, and pharmaceuticals, as different materials and formulations have different temperature requirements.
The parts in contact with the material are usually made of high-quality stainless steel such as SUS304 and SUS316L. These materials have good corrosion resistance and meet the hygiene standards of the food, pharmaceutical, and cosmetics industries.
The equipment has a compact structure and is easy to disassemble and clean. This ensures that the equipment can be thoroughly cleaned between different batches of production, avoiding cross-contamination and ensuring the quality and safety of the products.
Some equipment is equipped with advanced control systems that can automatically evacuate the vacuum, lift, stir, and homogenize. The operation is simple and convenient, reducing labor costs and operational difficulties.
The stirring speed, homogenizing speed, temperature, and other parameters can be flexibly adjusted according to different materials and formulations to achieve the best emulsifying effect.
Source-verified operational parameters and mechanical specifications for this equipment configuration.
| Parameter | Specification Value |
|---|---|
| Effective Capacity | 5L | 10L | 20L |
| Material | All product contact part are made of Stainless Steel 316L |
| Tank Design | Three layers, double jackets |
| Heating Methods | Eelctric heating |
| Electric Heating Power | 1KW | 3KW | 3KW |
| Mixing Design | Double way no-dead-angle mixing paddle with Teflon sraper |
| Mixing Power | 0.4KW | 0.55KW | 0.55KW |
| Mixing Speed | 0-63rpm, customizable |
| Mixing Motor | ABB or SIEMENS |
| Homogenizer Design | High shear teeth-shape homogenizer |
| Homogenizer Position | Bottom/upper/inline homogenizer+rotary pump circulation type |
| Homogenizer Power | 1.5KW | 1.5KW | 2.2KW |
| Homogenizer Speed | 0-2960rpm, customizable |
| Homogenizer Motor | ABB or SIEMENS |
| Vacuum Pressure | -0.1Mpa |
| Cover Type | Hydraulic lifting cover |
| Tank Titling | More than 90 degree tank body titling |
| Control Way | SIEMENS PLC control system and touch screen/push button |
Detailed inspection of verified station components, drives, and sanitation assemblies.
The high shear emulsifying homogenizer head in the laboratory emulifier mixing machine is designed to break down and mix substances. This small scale cosmetic cream ointment paste making mixer machine uses high speed rotation to create intense shear forces. This allows for efficient emulsification and homogenization of liquids, powder and solids, ensuring fine and uniform mixtures.
The emulsifier features two - way agitation with Teflon scrapers. The two - way stirring design enables more comprehensive and intensive mixing of materials from different directions, ensuring uniform emulsification. The Teflon scrapers, with their excellent chemical resistance and non - stick property, effectively prevent materials from adhering to the vessel walls. This not only improves material utilization but also simplifies cleaning. Overall, this combination boosts emulsification efficiency and product quality while reducing maintenance efforts.
The vacuum emulsifier mixer cover is equipped with several crucial components. The visual window allows operators to observe the emulsification process clearly, ensuring quality control. The pressure relief valve with a filter safeguards the equipment by releasing excess pressure while filtering impurities. The vacuum valve helps create a vacuum environment, improving emulsification efficiency. These components together enhance the functionality, safety, and quality of the emulsification process.
This emulsifier is equipped with an imported vacuum gauge. Engineered with advanced technology, it offers significantly higher precision compared to regular gauges. The high - precision vacuum gauge allows for extremely accurate monitoring of the vacuum level within the emulsifier. This ensures optimal conditions for emulsification, enhancing product quality and consistency. It also helps in early detection of any vacuum - related issues, enabling timely maintenance and minimizing production disruptions.
Configure this unit to your formula volume, container type & speed requirements.
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