Our 200L-500L High Shear Vacuum Emulsifying Mixer redefines cosmetic production with ultra-fine emulsion stability for premium skincare and personal care products.

Our 200L-500L High Shear Vacuum Emulsifying Mixer redefines cosmetic production with ultra-fine emulsion stability for premium skincare and personal care products. By combining high-shear homogenization (0–2,980 RPM) with vacuum degassing (-0.09 MPa), it creates emulsions with particle sizes that enhances skin absorption and product smoothness. The 316L stainless steel vessel (Ra≤0.4μm) meets strict standards to ensure safety for formulas in contact with skin. Whether producing creams, lotions, or serums, this mixer delivers consistent texture batch after batch.
Product Specifications
Parameter Value Material 316L stainless steel (food-grade polished, contact parts) Batch Size 200–500 liters (adjustable with 20% overfill capacity) Homogenizer Speed 0–2,960 RPM Vacuum Degree -0.09 MPa with digital vacuum gauge Heating/Cooling Steam/electric heating (±1°C precision, 5–120°C temperature range) Features
A vacuum emulsifier is a professional equipment dedicated to material processing, with its core functions including:
1. Fine Material Processing
Through high-speed shearing, dispersing, and mixing actions, it breaks down the molecular structure of materials, enabling full emulsification and refinement of materials such as cosmetic creams and pharmaceutical ointments. This ensures uniform mixing, preventing ingredient stratification or a gritty
texture.
2. Production Process Optimization
During the processing, it simultaneously removes air bubbles from materials, preventing product oxidation, foaming, or uneven texture. This safeguards the stability and user experience of cosmetic and pharmaceutical creams.
3. Professional Application Adaptation
It is specifically designed for cosmetic cream materials (e.g., face creams, lotions, serums) and pharmaceutical cream materials (e.g., medical ointments, medical repair creams). It meets the strict requirements for hygiene and homogeneity of these two types of products, and is suitable for industrial- scale mass production.
Source-verified operational parameters and mechanical specifications for this equipment configuration.
| Parameter | Specification Value |
|---|---|
| Material | 316L stainless steel (food-grade polished, contact parts) |
| Batch Size | 200–500 liters (adjustable with 20% overfill capacity) |
| Homogenizer Speed | 0–2,960 RPM |
| Vacuum Degree | -0.09 MPa with digital vacuum gauge |
| Heating/Cooling | Steam/electric heating (±1°C precision, 5–120°C temperature range) |
| Effective Capacity | 200L | 300L | 500L |
| Material | All product contact part are made of Stainless Steel 316L |
| Tank Design | Three layers, double jackets |
| Heating Methods | Eelctric heating(or steam heating) |
| Electric Heating Power | 12KW | 18KW | 18KW |
| Mixing Design | Double way no-dead-angle mixing paddle with Teflon sraper |
| Mixing Power | 3KW | 4KW | 5.5KW |
| Mixing Speed | 0-63rpm, customizable |
| Mixing Motor | ABB or SIEMENS |
| Homogenizer Design | High shear teeth-shape homogenizer |
| Homogenizer Position | Bottom/upper/inline homogenizer+rotary pump circulation type |
| Homogenizer Power | 7.5KW | 7.5KW | 11KW |
| Homogenizer Speed | 0-2960rpm, customizable |
| Homogenizer Motor | ABB or SIEMENS |
| Vacuum Pressure | -0.1Mpa |
| Cover Type | Hydraulic lifting cover |
| Tank Titling | More than 90 degree tank body titling |
| Control Way | SIEMENS PLC control system and touch screen/push button |
| Customization | Weighing load cell/Electric lifting platform/Water flow meter/Water chiller/CIP system/Pump circulation |
Detailed inspection of verified station components, drives, and sanitation assemblies.
Effective Capacity 200L 300L 500L Material All product contact part are made of Stainless Steel 316L Tank Design Three layers, double jackets Heating Methods Eelctric heating(or steam heating) Electric Heating Power 12KW 18KW 18KW Mixing Design Double way no-dead-angle mixing paddle with Teflon sraper Mixing Power 3KW 4KW 5.5KW Mixing Speed 0-63rpm, customizable Mixing Motor ABB or SIEMENS Homogenizer Design High shear teeth-shape homogenizer Homogenizer Position Bottom/upper/inline homogenizer+rotary pump circulation type Homogenizer Power 7.5KW 7.5KW 11KW Homogenizer Speed 0-2960rpm, customizable Homogenizer Motor ABB or SIEMENS Vacuum Pressure -0.1Mpa Cover Type Hydraulic lifting cover Tank Titling More than 90 degree tank body titling Control Way SIEMENS PLC control system and touch screen/push button Customization Weighing load cell/Electric lifting platform/Water flow meter/Water chiller/CIP system/Pump circulation
Explicit processing and packaging applications supported by this machinery model.
Skincare: Produces anti-aging creams, hyaluronic acid serums, facial masks, and vitamin-enriched lotions with enhanced ingredient penetration.
Haircare: Handles conditioner emulsions, styling gels, hair dyes, and keratin treatments requiring uniform distribution of active ingredients.
Personal Care: Processes deodorants, shaving creams, body butters, and sunscreens with smooth application and long-lasting texture.
Food Industry: Blends mayonnaise, salad dressings, tomato paste, ketchup chocolate emulsions, and dairy-based spreads with stable oil-water ratios.
Source-derived technical questions and operational clarifications for this machine.
The main boiler cover adopts a lifting system, which enables convenient opening and closing of the cover. Operators do not need to manually carry the heavy cover, which not only saves labor but also fully exposes the internal space of the boiler. This facilitates thorough cleaning of the inner wall and core components, avoids cleaning dead corners, and improves the cleaning effect. The inclined discharge design of the main boiler allows the processed materials to be discharged more smoothly, reducing material residue at the bottom of the boiler and minimizing waste. At the same time, it also provides convenience for sewage discharge during subsequent cleaning, further optimizing the cleaning process.
This design can accurately control the temperature environment during material production. During the emulsification stage, the electric heating function can heat the materials to a temperature suitable for emulsification (for example, some cosmetic creams require 45-60°C to promote ingredient fusion), improving emulsification efficiency and effect. After emulsification is completed, it can quickly cool down to room temperature, avoiding the inactivation of active ingredients (such as probiotics in cosmetics and effective medicinal ingredients in pharmaceutical creams) caused by long-term exposure to high temperatures, thus ensuring product efficacy and quality stability.
Imported electrical appliances that meet international standards have greater advantages in safety, stability, and durability. On the one hand, their electrical performance complies with standards of authoritative organizations such as the IEC (International Electrotechnical Commission), which can effectively avoid safety hazards such as electric leakage and short circuits. They are compatible with voltage environments in different countries and regions, meeting the needs of cross-border production enterprises. On the other hand, imported electrical appliances have higher component precision and lower failure rates during long-term operation, which can reduce equipment downtime for maintenance, ensure the continuity of the production of cosmetic and pharmaceutical creams, and are especially suitable for industrial-scale mass production scenarios.
The selection of SS316L for contact parts is mainly due to its excellent corrosion resistance and hygienic safety. It can resist corrosion from acidic ingredients in cosmetic creams (such as vitamin C derivatives) and medicinal solvents in pharmaceutical creams. Moreover, the smooth surface of the material is easy to clean, complying with international hygiene standards such as FDA and EU Cosmetics Regulation, and avoiding product contamination caused by chemical reactions between the material and the materials being processed. The wall scrapers are made of PTFE (polytetrafluoroethylene) because of its characteristics of high temperature resistance, wear resistance, and non-stickiness to materials. It can closely fit the inner wall of the boiler to scrape off residual materials during equipment operation without generating debris due to friction to contaminate the materials. At the same time, it can maintain stable performance in high-temperature environments (such as hot water flushing during cleaning), prolonging its service life.
Configure this unit to your formula volume, container type & speed requirements.
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